How to Operate a Manual Pallet Jack

A Step-by-Step Guide on how to Use a Pallet Jack

Pallet jacks are used for transporting small loads for short distances. They are one of the most essential tools found in warehouses. They are cheaper and easier to operate than forklifts, and safer than manual labor, 

How to Operate a Manual Pallet Jack

Manual pallet jacks are simpler than electric pallet jacks, cheaper, and also require less maintenance. They are a good choice for small to mid-sized warehouses. 

Here are the simple steps for using a manual pallet jack.

Stand behind the pallet jack with your hands on the metal steering handle, toward the forks, which are facing outward. Locate the control lever on the handle. It is usually attached to the center bar.

Push the pallet jack over to the pallet you would like to move. Press the control lever up and inward to lower the forks to about one-inch off of the ground. If the forks are already lowered, they will not move when you press the lever.
Once the forks have been completely lowered, you can slide them underneath the pallet you would like to move. If they are still too high to easily slide under the pallet, they may not be lowered all the way and you should press the control lever again. Make sure you push the forks all the way through the underside of the pallet so that the wheels are resting on the floor and not on any part of the pallet.

Once the forks are positioned underneath the pallet, pull the whole handle and the entire center bar toward you at an angle. You should feel some resistance and notice the prongs slowly lift up the pallet. Repeat this several times, similar to a pumping motion, so that the forks are far enough off the floor not to drag.

Now you can move your load.

Here you find some safety tips around your pallet jack and here are some general maintenance tips.

When the time comes for replacing parts you can refer to our step-by-step video instructions.
And you can find any parts you might need on our website.

Need Help Identifying your pallet jack?  Email us a close-up, side-view photo of the hydraulic unit on our pallet jack.  The pump is the main ID point and we help you identify your mystery jack. If you are looking for wheels, be sure to include the diameter and width.

Send your photo and request to:  csinfo@genericparts.com