Thursday, December 8, 2022

How to Operate a Manual Pallet Jack

A Step-by-Step Guide on how to Use a Pallet Jack

Pallet jacks are used for transporting small loads for short distances. They are one of the most essential tools found in warehouses. They are cheaper and easier to operate than forklifts, and safer than manual labor, 

How to Operate a Manual Pallet Jack

Manual pallet jacks are simpler than electric pallet jacks, cheaper, and also require less maintenance. They are a good choice for small to mid-sized warehouses. 

Here are the simple steps for using a manual pallet jack.


Stand behind the pallet jack with your hands on the metal steering handle, toward the forks, which are facing outward. Locate the control lever on the handle. It is usually attached to the center bar.

Push the pallet jack over to the pallet you would like to move. Press the control lever up and inward to lower the forks to about one-inch off of the ground. If the forks are already lowered, they will not move when you press the lever.
Once the forks have been completely lowered, you can slide them underneath the pallet you would like to move. If they are still too high to easily slide under the pallet, they may not be lowered all the way and you should press the control lever again. Make sure you push the forks all the way through the underside of the pallet so that the wheels are resting on the floor and not on any part of the pallet.

Once the forks are positioned underneath the pallet, pull the whole handle and the entire center bar toward you at an angle. You should feel some resistance and notice the prongs slowly lift up the pallet. Repeat this several times, similar to a pumping motion, so that the forks are far enough off the floor not to drag.

Now you can move your load.

Here you find some safety tips around your pallet jack and here are some general maintenance tips.

When the time comes for replacing parts you can refer to our step-by-step video instructions.
And you can find any parts you might need on our website.


Need Help Identifying your pallet jack?  Email us a close-up, side-view photo of the hydraulic unit on our pallet jack.  The pump is the main ID point and we help you identify your mystery jack. If you are looking for wheels, be sure to include the diameter and width.

Send your photo and request to:  csinfo@genericparts.com 



Tuesday, October 25, 2022

Squeak.. squeak... wobble... nothing turns off holiday cheer faster

Nothing is more annoying to your customers 

- and detrimental to your floors -

than squeaky shopping carts.

What causes the squeaking and wobbling?

If the caster is not aligned correctly it will cause wobbling, and over time, squeaking. 

It might be the casters age - shopping cart wheels have an average life span of 2 years - improper installation, or usage of the caster at high speeds.

So how do I fix this?

Regularly clean your carts. Remove large debris by hand, then wash with hot water. Power washers are recommended. This also helps reduce rusting and prolongs the life of your carts. After cleaning inspect your carts and repair minor problems like a damaged bumper or a loose handle.

If your casters are still squeaky after you wash them, lubricate them.

If your casters are rusty or broken beyond repair, replace the wheels. Shopping cart wheels and casters have an average lifespan of two years.

Generic Parts offers a wide range of quality casters. Here is a guide on how to measure your wheels to make sure you order the correct replacements:


Our knowledgeable Customer Service Team is always ready to assist you with your order or answer any technical questions. 

Here is more information on our selection of Casters.

Ask for our Caster Replacement Kit - enough parts for 6 shopping carts!

For questions or to place orders: 800-331-0839 or email csinfo@genericparts.com




Wednesday, September 21, 2022

Safety Risks around pallet jacks

Pallet Jacks can pose unique safety risks.  

To know them means to avoid them!



Sufficient clearance

Catching on something is the biggest issue for pallet jacks! Make sure loads are high enough off the ground. Check your route in advance, keep the warehouse clean, and remove anything obstructing the path. 

Inclines

Never use non-motorized jacks on or near ramps. Pulling up a ramp risks injuries and could lead you to lose your grip, letting the jack pick up momentum and go off uncontrolled. Pushing could have them roll backward and risk running over you and others.

Pulling the load 

Never pull the load! You have to work much harder when pulling the jack and puts considerable strain on your back. Also if you need to stop short, the jack can run into you or cause you to turn in ways that risk muscle pulls, slips, and so on.

Overloading the jack

Know the maximum load limit of the pallet jack you are operating. Never overload! Make sure loads are stacked evenly on the forks before moving the pallet jack. Keep loads as close to the ground as possible.


We recommend:


Test before using

Check your jack daily: make sure the wheels are rolling easily and do not have flat spots. Check the forks before loading to ensure they are not damaged. Make sure there is no fluid leaking from the hydraulic unit. Rotate the handles, raise and lower the jack, and test the controls on the pallet jack to make sure everything is working properly before adding a load.

Here you can watch a video on basic troubleshooting. 

how to basic troubleshoot.

If any defects or issues are found during the inspection do not operate the pallet jack and report immediately.


Always wear gloves and hard-toed boots

As with any job in the warehouse, workers need to have the right wearable safety equipment. Heavy-duty gloves protect in the event of pinching, and boots ensure protection in case an item or the whole jack falls on their foot.

 

Replace worn wheels and damaged parts immediately


Worn wheels can make the jack wobble, and wear and damage other parts. Damaged forks, handles, and other parts risk damaging the load, or worse, the user. Call us for quality replacement parts and we'll ship them the same day. We recommend having an extra set of load wheels on hand.

Take a look at our convenient and cost-effective pre-packaged wheel kits.


Not sure how to replace a handle, or a steer wheel? Watch our easy-to-follow videos on YouTube on how to do basic repairs on your pallet jack.



Need any other replacement parts? You'll find them on our website - or call one of our knowledgeable Customer Service Reps. 

Disclaimer: These are recommendations and cautions. This list hits important points but does not claim to be complete.

Friday, August 19, 2022

Electric Lift Trucks - keep them running

Maintenance and quality parts are key to smooth warehouse operations
Electric pallet jack (walkies) parts



All employees in the warehouse should be familiar with the hazards associated with pallet jacks and adhere to safe work practices. Regular safety meetings improve workplace safety and improve productivity.
There are great online resources, like Weeklysafety.com.

Here are some of the most common parts for electric lift trucks:

We are your source consistent in quality, price, and the level of customer service you need to keep your plant running.


Wheel kits for electric pallet jacks

Wheel Kits

Wheels are the most worn, and therefore most often replaced parts on your jack. We are the pioneers of offering a complete wheel kit that offers two load wheel assemblies with bearings already assembled, axle shafts, and fasteners. Keep an extra kit on hand to avoid downtime.

Here is the wheel kit for the Toyota 7HBW23. You'll see that we offer this in both a 95-A durometer and 97-A durometer options.  




Risers



We also help you save downtime if you are in need of a Riser by offering them both individually and pre-assembled as complete Riser Assemblies. Browse for your brand on our website.


Chargers

On-board battery chargers

Electric Walkies normally have four 6-volt batteries onboard (24 volts) and their own battery charger. Delivery trucks with lift gates often carry their own walkie-jacks plugged in overnight to recharge.

Battery onboard chargers for the most popular brands are available here. Also Battery Chargers for Li-Ion batteries to fit new Hyster W45ZHD and Yale MPB045VG Walkie Pallet Trucks.

Need it fast?

Our vast inventory includes battery chargers and battery connectors to load wheels and solenoids. We offer 200,000+ parts and same-day shipping for orders placed before 3:00 P.M. PST.

Have questions?  Call us at 800-331-0839 or email us at csinfo@genericparts.com.

Need help IDing your mystery pallet jack? Email us at csinfo@genericparts.com.

Friday, July 8, 2022

Install a new handle on your Valujack

Sometimes the pallet jack falls off the back of the truck and now it needs a new handle...


We have handles and more for all your pallet jack needs.
Check out this video on how to install a handle on a pallet jack.



Have questions?  Call us at 800-331-0839 or email us at csinfo@genericparts.com.

Need help IDing your mystery pallet jack? Email us at csinfo@genericparts.com.

Wednesday, June 1, 2022

June is Forklift Safety Month

But really - safety is important every day of every month!


Do you know the most common causes of warehouse accidents? The list includes not knowing safety procedures, not wearing the appropriate attire, and equipment malfunctions.

Following OSHA guidelines, and all employees receiving safety training and learning workplace procedures, goes a long way in preventing accidents. 

Always remove clutter and obstructions from pathways in the warehouse. 

Seatbelts, batteries, and warning signals should be checked daily.

But how do you know when your forklift is about to break down?


Some tell-tale signs are: 

  • Fluid leaks
  • Visible emission from the exhaust
  • Worn forks
  • Brakes not working properly.
It is advisable to follow a daily checklist, and have regular service performed on your equipment. 


We offer FREE tire pressing with the purchase of a drive tire or hub


You can get quality replacement parts on our website.


Have questions?  Call us at 800-331-0839 or email us at csinfo@genericparts.com.

Need help IDing your mystery pallet jack? Email us at csinfo@genericparts.com.




Monday, May 2, 2022

Forklift Tires

The correct tires in good condition are an essential aid to safe and efficient operations.

Forklift tire options


The tires are the only parts of a forklift that are always in contact with the ground. They provide grip for movement, friction for braking, and an element of suspension for safety and comfort.

Worn tires can lead to excessive fuel consumption or battery discharge, overheating, and even physical damage to components.    

Forklift tires have three main categories:

  • Air Pneumatic
  • Solid Pneumatic
  • Cushion/Press-on
Load wheels are a separate category and come in a variety of solid compounds.

Air Pneumatic Tires

Air-filled pneumatic tires are the classic tire style for conventional sit-down forklifts. They are similar in concept to automotive tires in that they're filled with air, but are designed to handle the heavy loads that forklifts carry. They operate at much higher air pressures, usually 100-120 PSI. Because of these pressures and the heavy loads it is especially critical that they are maintained properly, as any failure can be extremely dangerous. Low tires can cause serious accidents.

Solid Pneumatic Tires

Solid pneumatic tires are solid rubber or composite tires. They fit the same wheels as their comparable pneumatic tires (bolt-together or split ring rims). The primary reason to use these tires is their increased durability in harsh environments such as recycling plants and other sites with sharp debris, where frequent flat tires are a concern. 

These tires can be molded in normal tread patterns, but are available in the smooth tread for warehouse applications, and also in non-marking compounds (recognizable by their light grey or white color). 

Cushion Tires

Cushion tires, also known as press-on tires, are solid rubber as well but are designed to fit special rims. They are molded around a steel ring, which is pressed onto the rim with a high-powered hydraulic press. These types of tires come in a variety of compounds and treads. Most applications are smooth tread for maximum tire life and smoothness of operation. A common alternative is a finely sipped tread, which is remarkably effective for wet surfaces like dock plates. Similar to pneumatic profile solids, they also are available in non-marking compounds. These require the use of static straps to dissipate static so that onboard electronics are not interfered with or damaged. Lack of a static strap can also equal an unwelcome surprise to the unsuspecting operator when they exit the lift truck!

With solid tires, the biggest factor in performance is the molded compound. Some compounds offer enhanced traction for specific environments, while others may be optimized for durability, smooth ride, or cold storage usage. Usually, a tire is given a durometer rating, which denotes its hardness, but is only a part of the picture. A higher durometer rating is harder than a low one. For example, a load wheel with a durometer designation of 80 would be softer than an 85. Be sure to discuss the proper tire for your application when you talk with your parts or service representative. 

There are also a few things to keep in mind to avoid problems: 

  • Inspect all tires daily for damage
  • Maintain proper tire pressures and wheel tightness
  • Always replace tires with the equivalent type (the same size, type, and performance specification)
  • Never use mismatched tires (type/size/wear/pressure/etc)
  • Do not attempt to repair or modify a wheel or its components because this can affect the strength and integrity of the assembly.

Don’t wait until tires are worn out before you replace them!

We offer FREE tire pressing with the purchase of a drive tire or hub.

FREE Tire Pressing with purchase


 Order your tires here.

Forklift parts


We have a huge selection of forklift replacement parts, make sure to check here first.


Friday, April 1, 2022

Electric Pallet Jack or Manual Pallet Jack?

When to use an electric pallet jack (or walkie), and when is a manual one preferable?

Most of the time the load capacity and application needs will determine the best type of material handling equipment you’ll need. 

A manual pallet jack, like the Valu-Jack 2, may be exactly what you need to get the job done for smaller applications – but an electric pallet jack, or walkie, might work just as well. The load capacities of these two aren’t much different, usually around 5,500 pounds for the Manual, while the Walkie might max out at around 4,500 pounds. How do you decide between the two?

Using a Manual Pallet Jack

Since the jack is manual, more loads mean more exertion for the operator and therefore is better used for shorter run times and quick material handling jobs. It’s an economical option whose size makes it highly versatile and ergonomic without any of the complexities of electrical wiring or battery maintenance. It’s a great fit for retail, cold storage, and general warehousing industries!


Using an Electric Pallet Jack (Walkie)

The Electric Walkie takes the strain off the operator, more fitting for longer runs and ease of operation when working on trailers, dock plates, and ramps or slopes. An electric disc brake comes in handy when working on a grade where you may need to stop.

Although a bit larger than a manual jack, the walkie is still great for moving products through a warehouse. Its drive motor makes it easier to navigate over dock plates and to both pull and raise loads, ideal for higher cycle applications. 

Which ever one you use, make sure you inspect it before using it, and monitor its wear parts. We recommend having always a new wheel kit on hand to avoid downtime.


We stock high quality replacement parts for ALL major brand jacks, including battery chargers, for walkies. 

Conveniently order your parts online 24/7 and we will ship the same day.

Not sure how to replace the load rollers? Or how to install a new handle? 

No problem, watch our step-by-step videos.

Step-by-step videos.
Here: how to install the handle


Wednesday, March 2, 2022

How to remove corroded or rusty load wheel axle

 

Are you having trouble removing the axles from your load wheels?


Load wheel kits are the best value because they include new axles & fasteners as well as both load wheel assemblies with bearings. 

We have load wheel kits for most jacks.


Have questions?  Call us at 800-331-0839 or email us at csinfo@genericparts.com.

Need help IDing your mystery pallet jack? Email us at csinfo@genericparts.com.




Monday, January 31, 2022

Step by step: How to replace load wheels

 

Here is a step by step How-To-Video that will help show you how to remove and replace your worn out load wheels. 


We have load wheel kits for just about every model pallet jack. 

LOAD WHEEL KITS

Have questions?  Call us at 800-331-0839 or email us at csinfo@genericparts.com.

Need help IDing your mystery pallet jack? Email us at csinfo@genericparts.com.




Step-by-step: How to replace steer wheels

How to replace the steer wheels on your pallet jack Tools needed: Flathead screwdriver Snap ring pliers Process First, you need to turn the ...